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Advances in operating capacity and life time of centrifugal cast pipes for high-temperature pyrolysis of NRC “Kurchatov Institute” – CRISM “Prometey”

https://doi.org/10.22349/1994-6716-2021-107-3-247-262

Abstract

On the basis of expert examinations of spent pipes metal operated as coil-pipes at pyrolysis furnaces, heat-resistant alloys and technologies for manufacturing standard products from them have been developed. The service characteristics of the developed alloy 45Kh32N43SB and its welded joints at temperatures of 1100 and 1150°C have been investigated. It is shown that the alloy has structural stability and the ability to resist high-temperature creep at operating temperatures up to 1150°C. A method has been developed for assessing the resource of pipe elements, taking into account the peculiarities of its operation, as well as crack-like defects in the pipe material. The reasons for the significant deformation and damage of the crossover piping, leading to the premature failure of the coils, have been found. The most significant operational factor of damage to the heat exchangers at pyrolysis plants has been identified.

About the Authors

A. S. Oryshchenko
NRC “Kurchatov Institute” – CRISM “Prometey”
Russian Federation

Corr. Member of the RAS

49 Shpalernaya St, 191015 St Petersburg



I. P. Popova
NRC “Kurchatov Institute” – CRISM “Prometey”
Russian Federation

Cand Sc. (Eng)

49 Shpalernaya St, 191015 St Petersburg



Yu. A. Utkin
NRC “Kurchatov Institute” – CRISM “Prometey”
Russian Federation

49 Shpalernaya St, 191015 St Petersburg



S. N. Petrov
NRC “Kurchatov Institute” – CRISM “Prometey”
Russian Federation

Dr Sc. (Eng)

49 Shpalernaya St, 191015 St Petersburg



References

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9. Oryshchenko, A.S., Utkin, Yu.A., Popova, I.P., Petrov, S.N., Tsemenko, A.V., Issledovanie kharakteristik zharoprochnosti metalla tsentrobezhno-litykh trub, izgotovlennykh iz splava 45Kh32N43SB, i ikh svarnykh soedineniy pri temperaturakh do 1150°C. Ch. 1: Zharoprochnost trub pri temperaturakh do 1100°C [Research of characteristics of heat resistance of metal of centrifugal cast pipes made from 45Kh32N43SB alloy and their welded connections at temperatures up to 1150°C. Part 1: Study of the heat resistance characteristics of metal of centrifugally cast pipes made of 45Kh32N43SB alloy at temperatures up to 1100°C], Voprosy Materialovedeniya, 2020, No 2 (102), pp. 1–13.

10. Oryshchenko, A.S., Utkin, Yu.A., Petrov, S.N., Ptashnik, A.V., Issledovaniya makrokristallicheskogo stroeniya tsentrobezhno-litykh trub i kolichestvenny analiz dispersnykh faz v mezhgranichnom prostranstve splavov bazovoy kompozitsii 50Kh32N43 pri rabochikh temperaturakh [Study of the macrocrystalline structure of centrifugally cast pipes and quantitative analysis of dispersed phases in the interboundary space of alloys of the base composition 50Kh32N43 at operating temperatures], Voprosy Materialovedeniya, 2014, No 2 (78), pp. 73–84.

11. Popova, I.P., Issledovanie soprotivleniya razrusheniyu splava bazovoy kompozitsii 45Kh25N35S2B i razrabotka metodov otsenki rabotosposobnosti reaktsionnykh zmeevikov vysokotemperaturnykh ustanovok piroliza [Investigation of the fracture resistance of the alloy of the base composition 45Kh25N35S2B and the development of methods for assessing the performance of reaction coils of high-temperature pyrolysis units]: Abstract of dissertation for the degree of candidate of technical sciences, St Petersburg: CRISM “Prometey”, 2014.

12. Popova, I.P., Oryshchenko, A.S., Analiz vozmozhnykh prichin prezhdevremennogo vykhoda iz stroya reaktsionnykh trub ustanovok piroliza, izgotovlennykh iz splava bazovoy kompozitsii 45Kh25N35S2B [Analysis of possible causes of premature failure of reaction tubes of pyrolysis units made of base alloy 45Kh25N35S2B], Collection of reports of the 9th Russian conference “Metody i programmnoe obespechenie raschetov na prochnost”, Moscow: NIKIET, 2016, pp. 166–173.


Review

For citations:


Oryshchenko A.S., Popova I.P., Utkin Yu.A., Petrov S.N. Advances in operating capacity and life time of centrifugal cast pipes for high-temperature pyrolysis of NRC “Kurchatov Institute” – CRISM “Prometey”. Voprosy Materialovedeniya. 2021;(3(107)):247-262. (In Russ.) https://doi.org/10.22349/1994-6716-2021-107-3-247-262

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ISSN 1994-6716 (Print)