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Calculation and investigation of the stress-strain state of a nitrided gear wheel

https://doi.org/10.22349/1994-6716-2022-109-1-16-25

Abstract

The article presents an analysis of the stress-strain state of the nitrided gear design using the SolidWorks Simulation and APM WinMachine (FEM) programs. Models, methods and examples of calculations are given. As a result of nitriding, the surface hardness of the product increases, the safety factor increases. The experiment proved that the optimal temperature for the formation of a nitrided layer with a hardness of 11,740– 12,003 MPa for corrosion-resistant heat-resistant steel grade 12Kh18N9T was 570–590°C with a nitriding time of 48 hours. It is shown that after nitriding, the steel under study has a homogeneous structure with clearly defined transition layers, the average thickness of the nitrided layer is 60–90 microns. The stress-strain state of the product before and after nitriding, which determines the internal stresses and deformation of the wheel tooth, shows that the static characteristics are approximately equal. However, a wheel hardened by nitriding has a higher hardness, a greater safety margin and it is less prone to deformation under high loads

About the Authors

N. I. Kitaev
Yuri Gagarin State Technical University of Saratov
Russian Federation

77 Politekhnicheskaya St, Saratov, 410054



S. Ya. Pichkhidze
Yuri Gagarin State Technical University of Saratov
Russian Federation

Dr. Sc. (Eng)

77 Politekhnicheskaya St, Saratov, 410054



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Review

For citations:


Kitaev N.I., Pichkhidze S.Ya. Calculation and investigation of the stress-strain state of a nitrided gear wheel. Voprosy Materialovedeniya. 2022;(1(109)):16-25. (In Russ.) https://doi.org/10.22349/1994-6716-2022-109-1-16-25

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ISSN 1994-6716 (Print)