

Research of prospective welding technologies, materials and equipment based on natural climatic tests in natural cold conditions
https://doi.org/10.22349/1994-6716-2024-120-4-113-123
Abstract
The character of the stress condition, physical-mechanical and structural properties of mild steel welded joints made in cold ambient conditions were studied. Welded samples were obtained by MMA using electrodes UONI-13/MOROZ, KHOBEX-K-54, LB-52TRU. The studies were conducted within the framework of full-scale climatic tests under natural cold conditions of welding equipment and materials. It is shown that when welded under cold conditions, the level of tensile residual welding stresses increases by an average of 40–50% compared to welding at room temperature. Welding in cold ambient conditions revealed features of structure and mechanical properties. Methods of climatic test of welding materials and equipment in cold ambient conditions have been developed.
Keywords
About the Authors
N. I. GolikovRussian Federation
Dr Sc. (Eng).
1 Oktiabrskaya St, 677980 Yakutsk
Yu. N. Saraev
Russian Federation
Dr Sc. (Eng).
1 Oktiabrskaya St, 677980 Yakutsk
M. M. Sidorov
Russian Federation
Cand Sc. (Eng).
1 Oktiabrskaya St, 677980 Yakutsk
References
1. Larionov, V.P., Elektrodugovaya svarka konstruktsy v severnom ispolnenii [Electric arc welding of structures in the northern version], Novosibirsk: Nauka, 1986.
2. Lyglaev, A. V. , Levin, A.I., Kornev, I.A., et al., Ekspluatatsiya magistralnykh gazoprovodov v usloviyakh Severa [Operation of main gas pipelines in the Northern conditions], Gazovaya promyshlennost, 2001, No 8, pp. 37–39.
3. Kopelman, L.A., Soprotivlyaemost svarnykh uzlov khrupkomu razrusheniyu [Resistance of welded joints to brittle fracture], Leningrad: Mashinostroenie, 1978.
4. Sleptsov, O.I., et al., Povyshenie prochnosti svarnykh metallokonstruktsy gornodobyvaiushhei i transportnoi tekhniki v usloviyakh Severa [Increasing the strength of welded metal structures of mining and transport equipment in the conditions of the North], Novosibirsk: Nauka, 2012.
5. Bozic, Z., Schmauder, S., Wolf, H., The effect of residual stresses on fatigue crack propagation in welded stiffened panels, Engineering Failure Analysis, 2018, V. 84, pp. 346–357.
6. Ahmed, F. , Ali, L., Iqbal, J., Hasan, F. , Failure of pipe joints during hydrostatic testing, Engineering Failure Analysis, 2008, V. 15, pp. 766–773.
7. Goncharov, N.G., Nesterov, G. V. , Yushin, A.A., Tekhnologiya svarki koltsevykh stykov magistralnykh truboprovodov iz trub klassa prochnosti K56 pri nizkikh temperaturakh okruzhayuschei sredy [Technology for welding annular joints of main pipelines from pipes of strength class K56 at low ambient temperatures], Bezopasnost truda v promyshlennosti, 2018, No 8, pp. 42–47. DOI: 10.24000/0409-2961-2018-8-42-47
8. Larionov, V.P., Aprosimov, V.S., Egorov, Yu.I., Vliyanie rosta defekta na prochnost truboprovodov, ekspluatiruemykh v usloviyakh nizkikh klimaticheskikh temperatur [The influence of defect growth on the strength of pipelines operated in cold climatic temperature conditions], Prochnost materialov i konstruktsy pri nizkikh temperaturakh, Kiev, 1990, pp. 127–130.
9. Josepha, A., Sanjai, K. R., Jayakumara, T., Murugan, N., Evaluation of residual stresses in dissimilar weld joints, International Journal of Pressure Vessels and Piping, 2005, V. 82, pp. 700–705.
10. Sidorov, M.M., Golikov, N.I., Tikhonov, R.P., Opredelenie napriazhenno-deformirovannogo sostoyaniya magistralnykh gazoprovodov, prolozhennykh v zone vechnoi merzloty [Evaluation of the stressed deformed state of main gas pipelines running in permanently frozen grounds], Kontrol. Diagnostika, 2020, V. 23, No 12 (270), pp. 58–63. DOI: 10.14489/td.2020.12
11. Gorelik, S.S., Skakov, Yu.A., Rastorguev, L.N., Rentgenografichesky i elektronnooptichesky analiz [X-ray and electron optical analysis], Moscow: MISIS, 1994.
12. Golikov, N.I., Sidorov, M.M., Saraev, Yu.N., Klimaticheskie ispytaniya svarochnogo oborudovaniya pri otritsatelnykh temperaturakh [Climatic testing of welding equipment at negative temperatures], Svarochnoe proizvodstvo, 2018, No 12, pp. 35–41.
13. Golikov, N.I., Sidorov, M.M., Saraev, Y.N., Climatic tests of welding materials at negative temperatures, Welding International, 2020, V. 34, No 10–12, pp. 425–429. DOI: 10.1080/09507116.2021.1962067
14. Matokhin, G. V. , Vorobiev, A.Yu., Igumenov, A.A., Otsenka vliyaniya ostatochnykh svarochnykh napriazheny na predel vynoslivosti razlichnykh zon svarnykh soedineny ferrito-perlitnykh stalei [Assessment of the influence of residual welding stresses on the endurance limit of various zones of welded joints of ferrite-pearlite steels], Svarka i diagnostika, 2015, No 1, pp. 32–34.
15. Hensel, J., Nitschke-Pagel, T. , Rebelo-Kornmeier, J., Dilgera, K., Experimental Investigation of Fatigue Crack Propagation in Residual Stress Fields, Procedia Engineering, 2015, V. 133, pp. 244–254.
16. Uzhik, G. V. , Prochnost i plastichnost metallov pri nizkikh temperaturakh [Strength and ductility of metals at low temperatures], Moscow: Akad. nauk SSSR, 1957.
17. Moshayedi, H., Sattari-Far, I., The effect of welding residual stresses on brittle fracture in an internal surface cracked pipe, International Journal of Pressure Vessels and Piping, 2015, V. 126–127, pp. 29–36.
18. Larionov, V.P., Pavlov, A.R., Ammosov, A.P., Osobennosti teplovogo balansa vanny pri svarke v usloviyakh nizkikh klimaticheskikh temperatur [Features of the heat balance of the pool when welding at low climatic temperatures], Svarka i problemy viazkokhrupkogo perehoda: K 60-letiyu so dnia rozhdeniya akademika V.P. Larionova, Novosibirsk: SO RAN, 1998, pp. 351–355.
19. Saraev, Yu.N., Golikov, N.I., Sidorov, M.M., Raspredelenie ostatochnykh napriazheny pri svarke v usloviyakh nizkikh klimaticheskikh temperatur [Distribution of residual stresses during welding at low climatic temperatures], Vestnik Brianskogo gosudarstvennogo tekhnicheskogo universiteta, 2019, No 11 (84), pp. 4–12.
20. Slivinsky, A.A., Zhdanov, L.A., Korotenko, V. V. , Teplofizicheskie osobennosti impulsno-dugovoi svarki neplavyashchimsya elektrodom v zashchitnykh gazakh [Thermophysical features of pulsed-arc welding with a non-consumable electrode in shielding gases]: review, Avtomaticheskaya svarka, 2015, No 6–7, pp. 32–38.
21. Lebedev, V.A., Kozyrko, O.A., Sposoby i ustroistva dlia upravleniya kristallizatsii naplavlennogo metalla pri dugovoi svarke [Methods and devices for controlling the crystallization of deposited metal during arc welding]: review and analysis, Zagotovitelnye proizvodstva v mashinostroenii, 2015, No 9, pp. 8–16.
Review
For citations:
Golikov N.I., Saraev Yu.N., Sidorov M.M. Research of prospective welding technologies, materials and equipment based on natural climatic tests in natural cold conditions. Voprosy Materialovedeniya. 2024;(4(120)):113-123. (In Russ.) https://doi.org/10.22349/1994-6716-2024-120-4-113-123