Preview

Voprosy Materialovedeniya

Advanced search
Open Access Open Access  Restricted Access Subscription Access

Influence investigation of the die geometry on hydrostatic pressure in the equal channel angular pressing

https://doi.org/10.22349/1994-6716-2025-122-2-50-61

Abstract

Influence investigation of the angular die parameters on hydrostatic pressure during equal channel angular pressing was studied by finite element method. The channel intersection angle has been considered in the range 90–120°, and the outer die radius was studied in the range (0.05–1). The problem is solved under the assumption of а plane-strain state using a model of an ideal rigid-plastic body. The friction conditions with the coefficient of friction equal 0.1 are determined by Coulomb – Amonton’s law. The results of modeling the level of hydrostatic pressure on the axis of the deformation zone are compared with the analytical solution. The hydrostatic pressure distribution dependence at the input and output of the plastic deformation zone boundaries on the die geometry characteristics was estimated. The hydrostatic pressure heterogeneity in plastic deformation zone was determined.

About the Authors

A. N. Gangalo
Donetsk Institute for Physics and Engineering named after A.A. Galkin
Russian Federation

Cand Sc. (Eng)

72 St R. Luxemburg, 283114 Donetsk



S. V. Miroshnichenko
Donetsk Institute for Physics and Engineering named after A.A. Galkin
Russian Federation

72 St R. Luxemburg, 283114 Donetsk



References

1. Segal, V.M., Reznikov, V. I., Kopylov, V. I., et al., Protsessy plasticheskogo strukturo obrazovaniya [Plastic structure formation processes], Minsk: Nauka і tekhnіka, 1994.

2. Edalati, K., Bachmaier, A., Beloshenko, V.A., Beygelzimer, Y., et al., Nanomaterials by severe plastic deformation: review of historical developments and recent advances, Materials Research Letters, 2022, V. 10, No 4, pp. 163–256. DOI: 10.1080/21663831.2022.2029779

3. Valie v, R.Z., Zhilyaev, A.P., Langdon, T.G., Obiemnye nanostrukturnye materialy: fundamentalnye osnovy i primeneniya [Bulk nanostructured materials: fundamental principles and applications], St Petersburg: Eko-Vektor, 2017.

4. Yilmaz, T.A., Totik, Y., Senoz, G.M.L., Bostan, B., Microstructure evolution and wear properties of ECAP treated Al-Zn-Mg alloy: effect of route, temperature and number of passes, Mater. Today Commun., 2022, V. 33, p. 104628. DOI: 10.1016/j.mtcomm.2022.104628

5. Alateyah , A.I., Ahmed , M.M.Z., Alawad , M.O., et. al., Effect of ECAP die angle on the strain homogeneity, microstructural evolution, crystallographic texture and mechanical properties of pure magnesium: numerical simulation and experimental approach, J. Mater. Res. Technol., 2022, V. 17, pp. 1491–1511.

6. Sabirov, I.N., Enikeev, N.A., Murashkin, M.Yu. e t al., Obiemnye nanostrukturnye materialy s mnogofunktsionalnymi svoistvami [Bulk nanostructured materials with multifunctional properties], St Petersburg: Eko-Vektor, 2018.

7. Utyashev, F.Z., Raab, G.I, Valitov, V. A . , Deformatsionnoe nanostrukturirovanie metallov i splavov [Deformation nanostructuring of metals and alloys], St Petersburg: Naukoemkie tekhnologii, 2020.

8. Sabbaghian , M . , Mahmudi , R . , Shin , K . S . , A comparative study on the microstructural features and mechanical properties of an Mg-Zn alloy processed by ECAP and SSE, Mater. Sci. Eng., 2022, V. 845, June 15, Art.143218. DOI: 10.1016/j.msea.2022.143218

9. Patil Basavaraj, V. , Chakkingal, U., Prasanna Kumar, T.S., Study of channel angle influence on material flow and strain inhomogeneity in equal channel angular pressing using 3D finite element simulation, Journal of Materials Processing Technology, 2009, V. 209, pp. 89–95.

10. Kim, J.K., Kim, W. J., Analysis of deformation behavior in 3D during equal channel angular extrusion, Journal of Materials Processing Technology, 2006, V. 176, pp. 260–267.

11. Luis Perez, C.J., Gonzales , P., Garces , Y., Equal channel angular extrusion in a commercial Al-Mn alloy, Journal of Materials Processing Technology, 2003, V. 143–144, pp. 506–511.

12. Bowen , J.R., Gholinia, A., Roberts , S.M., et al., Analysis of the billet deformation behavior in equal channel angular extrusion, Materials Science and Engineering A, 2000, V. 287, pp. 87–99.

13. Kim, H.S., Evaluation of strain rate during equal-channel angular pressing, Journal of Materials and Research, 2002, V. 17, pp. 172–178.

14. Spuskanyuk, V.Z., Gangalo, A.N., Davidenko, A.A., Vliyanie usloviy ravnokanalnogo uglovogo pressovaniya na skorost deformatsii zagotovok [Influence of equal-channel angular pressing conditions on the deformation rate of workpieces], FTVD, 2010, V. 20, No 4, pp. 135–147.

15. Li, S., Bourke, M.A.M., Beyerlein , I.J., et al., Finite element analysis of the plastic deformation zone and working load in equal channel angular extrusion, Materials Science and Engineering A, 2004, V. 382, pp. 217–236.

16. Nagasekhar, A.V., Tick-Hon, Y., Li, S., Seow, H.P., Stress and strain histories in equal channel angular extrusion/pressing, Materials Science and Engineering A, 2006, V. 423, pp. 143–147.

17. Nagasekhar, A.V., Tick-Hon, Y., Li, S., Seow, H.P., Deformation behavior and strain homogeneity in equal channel angular extrusion/pressing, Journal of Materials Processing Technology, 2007, V. 192–193, pp. 449–452.

18. Yang , F., Saran , A., Okazaki, K., Finite element simulation of equal channel angular extrusion, Journal of Materials Processing Technology, 2005, V. 166, pp. 71–78.

19. Zou, Z., Xu, S., Gao, R., Xue, X., et al., Deformation mechanism finite element analysis and die geometry optimization of magnesium alloys by equal channel angular processing, Int. Journal of Simul. Multidisci. Des. Optim., 2023, V. 14, Art. 15, pp. 2–7. URL: https://doi.org/10.1051/smdo/2023013

20. Xu, S., Zhao, G., Ren, G., Ma, X., Numerical simulation and experimental investigation of pure copper deformation behavior for equal channel angular pressing/extrusion processes, Computation material science, 2008, V. 44, pp. 251–259.

21. Singh, N., Agrawal, M.K., Verma, S.K., Tiwari, A.K., Impact design of die parameters on severe plastic deformation during equal channel angular pressing: An overview, E3S Web of Conferences (ICMPC), 2023, V. 430, Art. 01255. URL: https://doi.org/10.1051/e3sconf/202343001255

22. Singh , N., Agrawal, M.K., Verma, S.K., Tiwari, A.K., A Review on effect of stress and strain distribution on the AA5083 with respect to different channel angle of ECAP, International Research Journal on Advanced Science Hub, 2022, V. 4, Is. 3, pp. 57–66. URL: https://rspsciencehub.com/index.php/journal/article/view/577/482 (reference date 06/05/2025)

23. Kim, H.S., Seo , M.H., Hong , S.I., Plastic deformation analysis of metals during equal channel angular extrusion, Journal of Materials Processing Technology, 2001, V. 113, pp. 622–626.

24. Raab, G. I., Razvitie metodov intensivnoi plasticheskoi deformatsii dlya polucheniya dlinnomernykh nanostrukturnykh polufabrikatov [Development of intensive plastic deformation methods for obtaining longlength nanostructured semi-finished products], Fizika i tekhnika vysokikh davleniy, 2007, V. 17, No 3, pp. 89–97.

25. Segal , V.M . , Slip line solutions, deformation mode and loading history during equal channel angular extrusion, Materials Science and Engineering A, 2003, V. 345, pp. 36–46.

26. Nakashima, K., Horita, Z., Nemoto , M., Langdon , T.G., Influence of channel angle on the development of ultrafine grains in equal channel angular pressing, Acta Mater., 1998, V. 46, p. 1589.

27. Dalla Torre, F.H., Pereloma, E.V., Davies , C.H.J., Strain hardening behavior and deformation kinetics of Cu deformed by equal channel angular extrusion from 1 to 16 passes, Acta Mater., 2006, V. 54, pp. 1135–1146.

28. Grudev, A.P., Zilberg, Yu.V., Tilik, V.T., Trenie i smazki pri obrabotke metallov davleniem [Friction and lubricants in metalworking by pressure]: reference book, Moscow: Metallurgiya, 1982.

29. Alkorta, J., Sevillan o, J.G., A comparison of FEM and upper-bound type analysis of equalchannel angular pressing (ECAP), Journal of Materials Processing Technology, 2003, V. 141, pp. 313–318.

30. Eivani, A.R., Taheri, A.K., An upper bound solution of ECAE process with outer curved corner, Journal of Materials Processing Technology, 2007, V. 182, pp. 555–563.

31. Alta n, B.S., Purce k, G., Miskioglul, I., An upper-bound analysis for equal-channel angular extrusion, Journal of Materials Processing Technology, 2005, V. 168, Is. l, pp. 137–146.


Review

For citations:


Gangalo A.N., Miroshnichenko S.V. Influence investigation of the die geometry on hydrostatic pressure in the equal channel angular pressing. Voprosy Materialovedeniya. 2025;(2(122)):50-61. (In Russ.) https://doi.org/10.22349/1994-6716-2025-122-2-50-61

Views: 28


ISSN 1994-6716 (Print)